DD15 Torque Values (Cylinder Head, Main bearings, Rod bearings)

Using the sequence shown below, torque the 38 large bolts in four steps to:
◦50 N·m (37 lb·ft).
◦250 N·m (184 lb·ft).
◦ 90° torque turn.
◦90° torque turn

DD15 CYLINDER HEAD TORQUE

 

The end play specification is 0.099 to 0.419 mm (0.0039 to 0.0165 in.). Insufficient end play can be the result of a misaligned No. 6 main bearing, a misaligned upper thrust washer or debris on the inner face of one or more of the thrust washers.
Correct the end play, if necessary.

NOTE: If the main bearings have been installed properly, the crankshaft will turn freely with all of the main bearing cap bolts drawn to the specified torque.
For the DD13: torque all of the main bearing cap bolts, in three steps, using the sequence shown below. Torque the main bearing cap bolts to:

1. 150 N·m (111 lb·ft)
2. 300 N·m (221 lb·ft)
3. 90° torque turn

For the DD15 and DD16; torque all of the main bearing cap bolts, in four steps, using the sequence shown below. Torque the main bearing cap bolts to:

1. 150 N·m (111 lb·ft)
2. 250 N·m (184 lb·ft)
3. 1st 90° torque turn
4. 2nd 90° torque turn

DD15 MAIN BEARING TORQUE

Using new bolts, install the bearing cap (3) on the rod (1) with the numbers (2) on the same side.
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Torque the connecting rod bolts alternately to the following:
For the DD13: 180 N·m (133 lb·ft) + 90° torque turn
For the DD15: 115 N·m (85 lb·ft) + 180° torque turn
For the DD16: 115 N·m (85 lb·ft) + 180° torque turn

DD15 CONNECTING ROD TORQUE

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